Prototype Development

“Chhogori Designs is a prototyping business, and the stuff people see are solutions, not products.”
— Feeding the Rat Expeditions

This approach reflects how we operate day-to-day. Every prototype begins with a problem: environmental exposure, load management, material failure, integration with existing systems, or the limits of off-the-shelf equipment. The outcome is a one-off or small-run build, refined through iteration and field use.

What We Prototype

Prototype projects commonly include:

  • Expedition backpacks and load-carrying systems

  • Custom duffels, haul systems, and logistics bags

  • Integrated textile and machined components

  • Suspension systems and structural elements

  • One-off problem-solving builds for specific objectives

Many of these projects never become “products” in the traditional sense. They exist to solve a specific problem, support a specific expedition, or test an idea under real conditions.

Custom Prototyping Process

Custom prototyping projects are coordinated via direct contact and follow the following staged process:

  1. Enquiry
    Initial contact outlining your concept, problem, or requirement.

  2. Feasibility + Rough Quote
    Assessment of technical feasibility and an indicative cost range.

  3. Design Consultancy — $100 AUD
    A design consultancy fee may apply to larger or more complex projects.
    This does not usually apply to small goods.

  4. Digital Mock-ups
    Concept development and digital mock-ups to refine form, materials, and function.

  5. Final Quote + 50% Deposit
    A final quote is issued once the design is agreed. Production begins after receipt of a 50% deposit.

  6. Production
    Fabrication, assembly, and internal testing.

  7. Photos → Final Payment → Shipping
    Final build documentation is shared, remaining payment is completed, and the prototype is shipped.

Who This Work Is For

Our prototyping work is suited to:

  • Expedition teams and guides

  • Climbers with non-standard requirements

  • Designers or brands seeking proof-of-concept builds

  • Climbers needing solutions where existing equipment falls short

If your project requires flexibility, iteration, and a willingness to test ideas in real conditions, this process is likely a good fit.

Getting Started

If you have an idea, constraint, or problem you’re trying to solve, get in touch via direct enquiry.